{"id":2261,"date":"2021-10-27T14:20:01","date_gmt":"2021-10-27T14:20:01","guid":{"rendered":"https:\/\/innovamas.nakasawaresources.com\/?p=2261"},"modified":"2021-10-27T14:20:01","modified_gmt":"2021-10-27T14:20:01","slug":"operational-maintenance-plans-for-high-quality-steam-generation-systems-with-super-matroid-heaters-2","status":"publish","type":"post","link":"https:\/\/innovamas.nakasawaresources.com\/en\/operational-maintenance-plans-for-high-quality-steam-generation-systems-with-super-matroid-heaters-2\/","title":{"rendered":"Operational Maintenance Plans For High-Quality Steam Generation Systems With Super Matroid Heaters"},"content":{"rendered":"[vc_row type=&#8221;in_container&#8221; full_screen_row_position=&#8221;middle&#8221; column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; scene_position=&#8221;center&#8221; text_color=&#8221;dark&#8221; text_align=&#8221;left&#8221; row_border_radius=&#8221;none&#8221; row_border_radius_applies=&#8221;bg&#8221; overlay_strength=&#8221;0.3&#8243; gradient_direction=&#8221;left_to_right&#8221; shape_divider_position=&#8221;bottom&#8221; bg_image_animation=&#8221;none&#8221;][vc_column column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/1&#8243; tablet_width_inherit=&#8221;default&#8221; tablet_text_alignment=&#8221;default&#8221; phone_text_alignment=&#8221;default&#8221; column_border_width=&#8221;none&#8221; column_border_style=&#8221;solid&#8221; bg_image_animation=&#8221;none&#8221;][vc_column_text]<span style=\"font-weight: 400;\">Nowadays, maintenance programs or plans are necessary due to wear and tear or deterioration caused by several factors. Also, operational maintenance is executed according to established procedures and manuals since it is a decisive factor for profitability, competitiveness, operating cost reduction and compliance with safety standards, and environmental conservation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In Nakasawa Resources, <\/span><b>to mitigate the failures in the operational environment, a preventive maintenance plan is implemented, which guarantees the success and valuable life of our innovative Super Matroid Heater (SMH) technology.<\/b><span style=\"font-weight: 400;\"> This technology, a high-quality steam generation, and an injection system are based on its systems\u2019 reliability through operational maintenance.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As with any industrial equipment, the high-quality steam system<\/span><b> requires operational maintenance management to prepare, plan and schedule the activities to be performed in a cyclical, disciplined, and safe way<\/b><span style=\"font-weight: 400;\"> for its execution. Beyond, the objective is its continuous improvement to ensure efficient functioning, availability, and reliability in the operations.<\/span><\/p>\n<p><b>Levels of Operational Maintenance to carry out the Programs or Plans \u00a0 \u00a0 <\/b><\/p>\n<p><span style=\"font-weight: 400;\">The proper functioning of equipment is a decisive factor in the profitability and global competitiveness of a company. One of the most critical elements in reducing operating costs and increasing the return on investment for your assets is equipment maintenance. Avoiding routine maintenance when a piece of equipment is running or operating at total capacity and in perfect condition is tempting. However, waiting until something goes wrong will inevitably result in more costly and complicated repairs.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Implementing a systematic preventive maintenance plan is the best way to avoid unexpected failures and prevent a minor problem from becoming a significant issue. Routine (preventative) maintenance can prevent equipment and\/or component replacement costs, unscheduled downtime, and minimize equipment risks.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">A preventive maintenance plan identifies the early signs of a defect to minimize the risk of unscheduled breakdowns and reduce the need for corrective maintenance. Routine preventative maintenance tasks include cleaning equipment, replacing worn components, and checking the lubrication of rotating equipment to ensure that the equipment performs better. We can mention three primary Levels of Maintenance:<\/span><b><\/b><\/p>\n<ul>\n<li aria-level=\"1\"><b>Level 1: Operational Preventive Maintenance.<\/b><\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">It is executed daily with the Active Steam Generation Systems.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li aria-level=\"1\"><b>Level 2: Preventive Maintenance<\/b><\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Executed every four times a year or 2500 hrs operation, with the Steam Generation System Active or at the time of completion of an injection cycle.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li aria-level=\"1\"><b>Level 3: Predictive Maintenance<\/b><\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">It is executed two times Year or 5000 hrs operation, with the Steam Generation System out of service at the Time of Ending an injection cycle.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Now, to simplify and prioritize reliability analysis for process equipment, it is<\/span><b> necessary to keep in mind failure frequency, mean time to repair, intervention cost, operational flexibility, and production impacts. <\/b><span style=\"font-weight: 400;\">At Nakasawa Resources, it is a challenge to guarantee the sustainability over time of the steam generation systems. Therefore, it is vital to comply with the maintenance programs and plans of each of the equipment that makes up the system. These plans must<\/span><b> follow international standards to develop activities that avoid, prevent, and mitigate the possible environmental impacts generated during the execution of a project.<\/b><\/p>\n<p><span style=\"font-weight: 400;\">It is of utmost importance to keep the Steam Generation and Injection equipment operating smoothly and efficiently to minimize downtime and avoid unforeseen events. For this reason, all the critical fundamental parts of the equipment must be known, and thus, have a stock of spare parts on time, and take into account the Preventive Maintenance Plans, spare parts lists, and operation manuals\u2014training personnel and good maintenance management help to avoid component failures that cause the most disruptions.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Hence, it is necessary to have reasonable quality control. It is better to carry out repairs on time with all the guarantees since this determines that the equipment remains working perfectly. Preventive and predictive maintenance is essential for any equipment because it helps to minimize costs and make the business more profitable.<\/span><\/p>\n<p>To download the article, click here.[\/vc_column_text][vc_row_inner column_margin=&#8221;default&#8221; column_direction=&#8221;default&#8221; column_direction_tablet=&#8221;default&#8221; column_direction_phone=&#8221;default&#8221; text_align=&#8221;left&#8221;][vc_column_inner column_padding=&#8221;no-extra-padding&#8221; column_padding_tablet=&#8221;inherit&#8221; column_padding_phone=&#8221;inherit&#8221; column_padding_position=&#8221;all&#8221; background_color_opacity=&#8221;1&#8243; background_hover_color_opacity=&#8221;1&#8243; column_shadow=&#8221;none&#8221; column_border_radius=&#8221;none&#8221; column_link_target=&#8221;_self&#8221; el_class=&#8221;image-to-hide&#8221; gradient_direction=&#8221;left_to_right&#8221; overlay_strength=&#8221;0.3&#8243; width=&#8221;1\/4&#8243; tablet_width_inherit=&#8221;default&#8221; 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It may be influenced by shale intercalations or non-permeable formations that impede the constant flow of oil towards the drainage radius of the well.<\/p>\n","protected":false},"author":7,"featured_media":190,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[16],"tags":[],"class_list":{"0":"post-2261","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-technical-papers-en"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Operational Maintenance Plans For High-Quality Steam Generation Systems With Super Matroid Heaters<\/title>\n<meta name=\"description\" content=\"Nowadays, maintenance programs or plans are necessary due to wear and tear or deterioration caused by several factors.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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